We recommend all customers to use a DFM approach (Design for Manufacturing) where product design principles are used. The standards when applied properly improve quality and lowers production cost:
· Process - Using the right manufacturing process to assess a variety of factors such as cost, material, volume, surface finish and post processing needs along with tolerances.
· Design – Probably one of the most important principles where the implications of a design can have a significant impact on the feasibility to machine a given part where critical design factors like walls, faces, threads, corner fillets,
· Materials – Select an appropriate grade and material early in the development process considering aspects such as strength, chemical or thermal resistance, surface finish, flammability, and machinability.
· Environment – Consider the environment in which the product be used or operate in to select the appropriate design and material.
· Testing – Evaluate methods to test and ensure compliance with any requirements. Generally complying with standards will require the manufacturer to have testing methods for them.
In addition to DFM principles, all parts should comply with our General Design guidelines for the best results, and when complexity is required our online instant quoting engine will require a manual review of such a part to ensure we deliver a high-quality part on a timely cost-effective basis.
Parts with features that do not generally comply with general design guidelines may not be accepted or will require a manual quote (interior corner/floor fillets, undercuts, threaded/tapped holes and overall complexity). Complexity such as but not limited to a high number of cuts/faces or contoured surfaces, deep drilling, thin walls, engraving, will generally require a manual review.
Learn more about DFM