We recommend that all customers follow a Design for Manufacturing (DFM) approach when developing parts for production. When applied properly, DFM principles can improve part quality, reduce production costs, and help streamline the manufacturing process.
Key DFM considerations include:
Process — Select the right manufacturing process based on factors such as cost, material type, production volume, surface finish requirements, post-processing needs, and required tolerances.
Design — Part design has a major impact on manufacturability. Features such as wall thickness, part geometry, threads, corner fillets, faces, and overall complexity can significantly affect whether a part can be produced efficiently and cost-effectively.
Materials — Choose the appropriate material and grade early in the development process. Important considerations include strength, machinability, chemical resistance, thermal performance, flammability, and desired surface finish.
Environment — Consider the environment in which the part will be used so the design and material selection align with real-world operating conditions.
Testing — Evaluate how the part will be tested and verified to ensure it meets functional and compliance requirements. When standards or critical requirements apply, appropriate inspection or testing methods should be identified in advance.
In addition to following DFM principles, all parts should comply with our general design guidelines whenever possible to achieve the best overall results. For parts with higher complexity or features outside standard design recommendations, our online quoting system may require a manual review to confirm manufacturability, lead time, and cost before proceeding.
Parts that do not generally align with standard design guidelines may not be accepted for automated quoting and may instead require a manual quote. This can include, but is not limited to, features such as interior corner or floor fillets, undercuts, threaded or tapped holes, thin walls, engraving, deep drilling, complex contours, or a high number of machined faces or cut features. In these cases, manual review helps ensure the part can be produced to the expected quality level in a timely and cost-effective manner.
Learn more about DFM